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ITC-Paper-plant,-bhadrachal

Project Brief:

ITC Ltd expanded its paper unit in village Sarpaka in Burgampahad Mandal in Khammam district of Andhra Pradesh. The project involved expanding Paper & Board Production unit capacity from 5,20,000 MTPA to 7,40,000 MTPA along with balancing of pulping lines to achieve 3,50,000 BDTPA of bleached Hard Wood pulp. The captive power plant capacity has also been increased to 25 MW. The total project cost is Rs. 11,000 million. It includes adding PM-7 and TG-7 state-of-the-art paper machines, one de-inking line of capacity 120 tpd and increase the capacity of evaporation plant, recovery boilers, recausticising plant, Chlorine dioxide plant etc.
Sterling and Wilson was selected by ITC group – paper boards & specialty papers division against big guns like Siemens, ABB & Schneider Electric to execute this project. We tried to go beyond expectations of the customer by delivering this unique project with distinct output in terms of quality, safety & effcacy. This plant happens to be one of the largest paper plant in India and we commissioned the PM- 7 plant in just 4 months’ time. 350 kms of cable was laid in fat 30 days’ time and we could also manage to deploy 300 skilled technicians at a time to complete this project within stipulated times lines.

Our Scope:

  • Electrical: SITC of 11 KV & 6.6 KV Switchgears, 4000A, 3 Ph. 415V LV Bus duct, Power Transformer – 9/11MVA, 11/6.9kV ONAN/ONAF, Distribution Transformer Thyristor duty – 2.5MVA, 11 / 0.433KV, 100KVA, 415/400V, Dyn 11 Dry Type Lighting Transformer, 300KVAR, 415V fxed Capacitor Bank, 931 KVAR, 7.63KV Capacitor Bank, 621 KVAR, 7.63KV Capacitor Bank, 6.6KV Neutral Grounding Resistor, 415V Switchgear Panels & Distribution Boards, 415V & 6.6KV VFD Panels, HT & LT Power & Control Cables, End Termination, UPS, Battery and Battery Charger, HT & LT Motors, Cable Trays & Accessories, Industrial and Flame Proof Local Isolators, Lighting Distribution Boards, Local Push Button Stations (LPB’S), Junction Boxes, Light Fixtures, Ceiling Fans & Exhaust Fans, Welding Receptacles, Power Receptacles / Power Junction Boxes, Earthing & Lightning Protection, Safety Equipment & Miscellaneous Items
  • EPC: SITC of 132KV substation along with other major items like Isolator with E/S, SF6 Breaker, CT’s, Lightning Arrestor, Control & relay panel, Post Insulators and Switch yard accessories

Project Name

Expansion of ITC Paper plant

Location

Sarapaka, Bhadrachalam

Duration

10 months

Consultants

SPB Projects and consultancy

PMC

Client (Paperboards & Specialty ITC LTD.)

Scope of Work

Electrical and EPC